Simplicity 12.5 LT Especificações

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R-410A
ZH SERIES
6-1/2 - 12-1/2 Ton
60 Hertz
GZKDJRRJDGHZ2[JZFJR
164015-YIM-A-0905
TABLE OF CONTENTS
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Preceding Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rigging And Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Compressors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Power And Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . 18
Optional Electric Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Optional Gas Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Options/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Economizer And Power Exhaust Set Point Adjustments . 34
Air Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Checking Air Quantity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Cooling Sequence Of Operation . . . . . . . . . . . . . . . . . . . . 52
No Outdoor Air Options . . . . . . . . . . . . . . . . . . . . . . . . . 52
Cooling Operation Errors . . . . . . . . . . . . . . . . . . . . . . . . 53
Electric Heating Sequence Of Operations . . . . . . . . . . . . 54
Electric Heat Operation Errors . . . . . . . . . . . . . . . . . . . . 54
Gas Heating Sequence Of Operations . . . . . . . . . . . . . . . 55
Ignition Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Gas Heating Operation Errors . . . . . . . . . . . . . . . . . . . . 55
Start-Up (Cooling) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Start-Up (Gas Heat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Checking Gas Heat Input . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Charging The Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
LIST OF TABLES
1 ZH078-150 Unit Limitations . . . . . . . . . . . . . . . . . . . . . . . 10
2 Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 11
3 ZH078-150 Unit Accessory Weights . . . . . . . . . . . . . . . . 12
4 ZH078-150 Unit Physical Dimensions . . . . . . . . . . . . . . 13
5 ZH078-150 Unit Clearances . . . . . . . . . . . . . . . . . . . . . . 13
6 Side Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7 Control Wire Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9 ZH078-150 Physical Data . . . . . . . . . . . . . . . . . . . . . . . . 29
10 Electric Heat Minimum Supply Air . . . . . . . . . . . . . . . . . . 30
11 Gas Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
12 Gas Pipe Sizing - CapacIty of Pipe . . . . . . . . . . . . . . . . . 31
13 Gas Heat Minimum Supply Air . . . . . . . . . . . . . . . . . . . . 32
14 Supply Air Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
15 Altitude/Temperature Correction Factors . . . . . . . . . . . . 37
16 ZH Bottom Duct Blower Performance . . . . . . . . . . . . . . . 38
17 ZH Side Duct Blower Performance . . . . . . . . . . . . . . . . . 43
18 Indoor Blower Specifications . . . . . . . . . . . . . . . . . . . . . . 48
19 Power Exhaust Specifications . . . . . . . . . . . . . . . . . . . . 48
20 Motor Sheave Datum Diameters . . . . . . . . . . . . . . . . . . 50
21 Additional Static Resistance . . . . . . . . . . . . . . . . . . . . . . 51
22 Electric Heat Limit Setting 50” Cabinet . . . . . . . . . . . . . . 54
23 Electric Heat Limit Setting 42” Cabinet . . . . . . . . . . . . . . 54
24 Electric Heat Anticipator Setpoints . . . . . . . . . . . . . . . . . 55
25 Gas Heat Limit Control Settings . . . . . . . . . . . . . . . . . . . 56
26 Gas Heat Anticipator Setpoints . . . . . . . . . . . . . . . . . . . . 57
27 Gas Rate Cubic Feet Per Hour . . . . . . . . . . . . . . . . . . . . 58
28 Gas Heat Stages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
29 Unit Control Board Flash Codes . . . . . . . . . . . . . . . . . . . 60
30 Ignition Control Flash Codes . . . . . . . . . . . . . . . . . . . . . . 60
LIST OF FIGURES
1 Unit Shipping Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Condenser Covering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Compressor Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Predator
®
Component Location (ZH120 Shown) . . . . . . . 9
5 Unit 4 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . 11
6 Unit 6 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . 11
7 Center of Gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8 ZH078-120 Physical Dimensions . . . . . . . . . . . . . . . . . . 12
9 ZH150 Physical Dimensions . . . . . . . . . . . . . . . . . . . . . 12
10 ZH078-150 Unit Bottom Duct Openings . . . . . . . . . . . . 13
11 ZH078-150 Unit Electrical Entry . . . . . . . . . . . . . . . . . . . 14
12 ZH078-120 Unit Side Duct Openings . . . . . . . . . . . . . . . 14
13 ZH150 Unit Side Duct Openings . . . . . . . . . . . . . . . . . . 15
14 ZH078-150 Unit Left Duct Opening . . . . . . . . . . . . . . . . 15
15 ZH078-150 Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . . . 16
16 ZH078-150 Transition Roof Curb . . . . . . . . . . . . . . . . . . 16
17 Side Panels With Hole Plugs . . . . . . . . . . . . . . . . . . . . . 17
18 Return Downflow Plenum With Panel . . . . . . . . . . . . . . 17
19 Discharge Panel In Place . . . . . . . . . . . . . . . . . . . . . . . . 17
20 Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
21 Field Wiring Disconnect - Cooling Unit With/
Without Electric Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
22 Field Wiring Disconnect - Cooling Unit With Gas Heat . 19
23 Electronic Thermostat Field Wiring . . . . . . . . . . . . . . . . 20
24 Field Wiring 24 Volt Thermostat . . . . . . . . . . . . . . . . . . . 20
25 Side Entry Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . 31
26 Bottom Entry Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . 31
27 Enthalpy Set Point Chart . . . . . . . . . . . . . . . . . . . . . . . . 35
28 Honeywell Economizer Control W7212 . . . . . . . . . . . . . 35
29 Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
30 Altitude/Temperature Correction Factors . . . . . . . . . . . . 37
31 Dry Coil Delta P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
32 Typical Flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
33 Typical Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
34 Basic Troubleshooting Flowchart . . . . . . . . . . . . . . . . . . 61
35 Power On Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
36 Trip Failure Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . 62
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Resumo do Conteúdo

Página 1 - GZKDJRRJDGHZ2[JZFJR

R-410AZH SERIES 6-1/2 - 12-1/2 Ton60 Hertz GZKDJRRJDGHZ2[JZFJR164015-YIM-A-0905TABLE OF CONTENTSGeneral . . . . . . . . . . . . . . . . . . .

Página 2

164015-YIM-A-090510 Unitary Products GroupLocationUse the following guidelines to select a suitable location for these units:1. Unit is designed for o

Página 3

164015-YIM-A-0905Unitary Products Group 11Units may be moved or lifted with a forklift. Slotted openings in the base rails are provided for this purpo

Página 4 - Nomenclature

164015-YIM-A-090512 Unitary Products GroupFigure 8: ZH078-120 Physical DimensionsFigure 9: ZH150 Physical DimensionsTable 3: ZH078-150 Unit Accessory

Página 5 - Additional Options

164015-YIM-A-0905Unitary Products Group 13Detail A Detail BFigure 10: ZH078-150 Unit Bottom Duct OpeningsTable 4: ZH078-150 Unit Physical DimensionsUn

Página 6 - 6 Unitary Products Group

164015-YIM-A-090514 Unitary Products GroupFigure 11: ZH078-150 Unit Electrical EntryFigure 12: ZH078-120 Unit Side Duct Openings'LVFRQQHFW6ZLWK

Página 7 - Unitary Products Group 7

164015-YIM-A-0905Unitary Products Group 15Figure 13: ZH150 Unit Side Duct OpeningsFigure 14: ZH078-150 Unit Left Duct Opening'RW3OXJV

Página 8 - Installation

164015-YIM-A-090516 Unitary Products GroupFigure 15: ZH078-150 Roof CurbFigure 16: ZH078-150 Transition Roof CurbDuctworkDuctwork should be designed a

Página 9

164015-YIM-A-0905Unitary Products Group 17Duct CoversUnits are shipped with the side duct openings covered and a covering over the bottom of the unit.

Página 10 - Rigging And Handling

164015-YIM-A-090518 Unitary Products Groupdesigned for HCFC and CFC refrigerants. Take all necessary precautions to avoid exposure of the oil to the a

Página 11

164015-YIM-A-0905Unitary Products Group 19Figure 21: Field Wiring Disconnect - Cooling Unit With/Without Electric HeatFigure 22: Field Wiring Disconne

Página 12

164015-YIM-A-09052 Unitary Products GroupGeneralYork® Predator® units are single package air conditioners with optional gas heating designed for outdo

Página 13

164015-YIM-A-090520 Unitary Products GroupThermostat WiringThe thermostat should be located on an inside wall approximately 56 inch above the floor wh

Página 14

164015-YIM-A-0905Unitary Products Group 21Table 8: Electrical Data ZH078-150 Standard Motor - Without Powered Convenience Outlet Size(Tons)VoltCompre

Página 15

164015-YIM-A-090522 Unitary Products Group120(10)208 17.9 120.0 28.0 3.5 8.2 5.5 0.0None---55.561.070 70E18 13.5 2 37.5 57.1 64.0 70 70E24 18.0 2 50.0

Página 16 - Ductwork

164015-YIM-A-0905Unitary Products Group 23ZH078-150 Alternate Motor - Without Powered Convenience Outlet Size(Tons)VoltCompressors(each)OD FanMotors(

Página 17 - Compressors

164015-YIM-A-090524 Unitary Products Group120(10)208 17.9 120.0 28.0 3.5 10.9 5.5 0.0None - - - 58.2 63.7 70 80E18 13.5 2 37.5 60.5 67.3 70 80E24 18.0

Página 18 - Power And Control Wiring

164015-YIM-A-0905Unitary Products Group 25ZH078-150 Standard Motor - With Powered Convenience Outlet Size(Tons)VoltCompressors(each)OD FanMotors(each)

Página 19

164015-YIM-A-090526 Unitary Products Group120(10)208 17.9 120.0 28.0 3.5 8.2 5.5 10.0None – – – 65.5 71.0 80 80E18 13.5 2 37.5 69.6 76.5 80 80E24 18.0

Página 20 - %2$5'

164015-YIM-A-0905Unitary Products Group 27ZH078-150 Alternate Motor - With Powered Convenience Outlet Size(Tons)VoltCompressors(each)OD FanMotors(each

Página 21 - Table 8: Electrical Data

164015-YIM-A-090528 Unitary Products Group120(10)208 17.9 120.0 28.0 3.5 8.2 5.5 10.0None – – – 68.2 73.7 80 90E18 13.5 2 37.5 73.0 79.8 80 90E24 18.0

Página 22 - 22 Unitary Products Group

164015-YIM-A-0905Unitary Products Group 29Table 9: ZH078-150 Physical Data ComponentModelsZH078 ZH090 ZH102 ZH120 ZH150Nominal Tonnage 6.5 7.5 8.5 10

Página 23 - Unitary Products Group 23

164015-YIM-A-0905Unitary Products Group 3Wear safety glasses and work gloves. Use quenching cloth and have a fire extinguisher available during brazin

Página 24 - 24 Unitary Products Group

164015-YIM-A-090530 Unitary Products GroupOptional Electric HeatThe factory-installed heaters are wired for single point power supply. Power supply ne

Página 25 - Unitary Products Group 25

164015-YIM-A-0905Unitary Products Group 31Optional Gas HeatThese gas-fired heaters have aluminized-steel or optional stainless steel, tubular heat exc

Página 26 - 26 Unitary Products Group

164015-YIM-A-090532 Unitary Products GroupGas ConnectionThe gas supply line can be routed within the space and roof curb, exiting through the unit’s b

Página 27 - Unitary Products Group 27

164015-YIM-A-0905Unitary Products Group 33Lp Units, Tanks And PipingAll gas heat units are shipped from the factory equipped for natural gas use only.

Página 28 - 28 Unitary Products Group

164015-YIM-A-090534 Unitary Products GroupPower ExhaustThe Power Exhaust can be a factory installed option or a field installed accessory. If factory

Página 29 - Unitary Products Group 29

164015-YIM-A-0905Unitary Products Group 35Figure 27: Enthalpy Set Point ChartFigure 28: Honeywell Economizer Control W7212PhasingPredator® units are p

Página 30 - Optional Electric Heat

164015-YIM-A-090536 Unitary Products GroupBlower RotationCheck for proper supply air blower rotation. If the blower is rotating backwards, the line vo

Página 31 - '5!2$

164015-YIM-A-0905Unitary Products Group 37Figure 30: Altitude/Temperature Correction FactorsThe examples below will assist in determining the airflow

Página 32

164015-YIM-A-090538 Unitary Products GroupTable 16: ZH Bottom Duct Blower PerformanceZH078 (6.5 Ton) Standard Motor Bottom Duct Blower Performance6.5

Página 33 - Options/Accessories

164015-YIM-A-0905Unitary Products Group 39ZH090 (7.5 Ton) Standard Motor Bottom Duct Blower Performance7.5 Ton STANDARD MOTOR BOTTOM DUCT BLOWER PERFO

Página 34 - Adjustments

164015-YIM-A-09054 Unitary Products GroupNomenclature3URGXFW &DWHJRU\= $LU&RQG6LQJOH3DFNDJH5D3URGXFW,GHQWLILHU+ +LJK(IILFLHQF\

Página 35

164015-YIM-A-090540 Unitary Products GroupZH102 (8.5 Ton) Standard Motor Bottom Duct Blower Performance8.5 Ton STANDARD MOTOR BOTTOM DUCT BLOWER PERFO

Página 36

164015-YIM-A-0905Unitary Products Group 41ZH120 (10 Ton) Standard Motor Bottom Duct Blower Performance10 Ton STANDARD MOTOR BOTTOM DUCT BLOWER PERFORM

Página 37 - $LU7HPSHUDWXUH)

164015-YIM-A-090542 Unitary Products GroupZH150 (12.5 Ton) Standard Motor Bottom Duct Blower Performance12.5 Ton STANDARD MOTOR BOTTOM DUCT BLOWER PER

Página 38 - 38 Unitary Products Group

164015-YIM-A-0905Unitary Products Group 43Table 17: ZH Side Duct Blower PerformanceZH078 (6.5 Ton) Standard Motor Side Duct Blower Performance6.5 Ton

Página 39 - Unitary Products Group 39

164015-YIM-A-090544 Unitary Products GroupZH090 (7.5 Ton) Standard Motor Side Duct Blower Performance7.5 Ton STANDARD MOTOR SIDE DUCT BLOWER PERFORMAN

Página 40 - 40 Unitary Products Group

164015-YIM-A-0905Unitary Products Group 45ZH102 (8.5 Ton) Standard Motor Side Duct Blower Performance8.5 Ton STANDARD MOTOR SIDE DUCT BLOWER PERFORMAN

Página 41 - Unitary Products Group 41

164015-YIM-A-090546 Unitary Products GroupZH120 (10 Ton) Standard Motor Side Duct Blower Performance10 Ton STANDARD MOTOR SIDE DUCT BLOWER PERFORMANCE

Página 42 - 42 Unitary Products Group

164015-YIM-A-0905Unitary Products Group 47ZH150 (12.5 Ton) Standard Motor Side Duct Blower Performance12.5 Ton STANDARD MOTOR SIDE DUCT BLOWER PERFORM

Página 43 - Unitary Products Group 43

164015-YIM-A-090548 Unitary Products GroupNOTES FOR TABLE 16 AND 17:• Blower performance includes dry coil and two-inch filters.• Blower performance f

Página 44 - 44 Unitary Products Group

164015-YIM-A-0905Unitary Products Group 493. Use an Inclined Manometer or Magnehelic to determine the pressure drop across the unit. This is the Exter

Página 45 - Unitary Products Group 45

164015-YIM-A-0905Unitary Products Group 5Nomenclature Additional OptionsAdditional OptionsAA NoneAB Phase MonitorAC Coil GuardAD Dirty Filter SwitchAE

Página 46 - 46 Unitary Products Group

164015-YIM-A-090550 Unitary Products GroupSupply Air Drive AdjustmentAt unit start-up, the measured CFM may be higher or lower than the required CFM.

Página 47 - Unitary Products Group 47

164015-YIM-A-0905Unitary Products Group 51Table 21: Additional Static ResistanceSize(Tons)Model CFM Cooling Only11. Add these values to the available

Página 48 - Checking Air Quantity

164015-YIM-A-090552 Unitary Products GroupOperationCooling Sequence Of OperationFor the Predator® series of units, the thermostat makes a circuit betw

Página 49

164015-YIM-A-0905Unitary Products Group 53addition. The power exhaust motor is energized 45 seconds after the actuator position exceeds the exhaust fa

Página 50 -  LQ LQ

164015-YIM-A-090554 Unitary Products GroupCompressor ProtectionIn addition to the external pressure switches, the compressors also have inherent (inte

Página 51

164015-YIM-A-0905Unitary Products Group 55value below the correct setpoint will give shorter “ON” cycles and may result in the lowering of the tempera

Página 52 - Operation

164015-YIM-A-090556 Unitary Products GroupGas ValveThe UCB and ICB continuously monitor the GV.If the ICB senses voltage at the GV when not requested,

Página 53

164015-YIM-A-0905Unitary Products Group 57Gas Heat Anticipator SetpointsIt is important that the anticipator setpoint be correct. Too high of a settin

Página 54

164015-YIM-A-090558 Unitary Products GroupShut Down1. Set the thermostat to the lowest temperature setting.2. Turn “OFF” all electric power to unit.3.

Página 55 - 0.13 0.1

164015-YIM-A-0905Unitary Products Group 59Adjust second stage (100% input) pressure first, then adjust first stage (60% input) pressure.1. Turn off al

Página 56

164015-YIM-A-09056 Unitary Products GroupHA Honeywell Excel 10 Controller with Dirty Filter Switch & Air Proving SwitchHB Honeywell Excel 10 Contr

Página 57 - Start-Up (Gas Heat)

164015-YIM-A-090560 Unitary Products GroupCharging The UnitAll ZH units use Thermal Expansion Devices. Charge the unit to 10° subcooling.Troubleshooti

Página 58 - Checking Gas Heat Input

164015-YIM-A-0905Unitary Products Group 61Figure 34: Basic Troubleshooting FlowchartFigure 35: Power On Flow Chart0RQLWRU0RQLWRUHG6\VWHPV3UREOHP"

Página 59 - 

164015-YIM-A-090562 Unitary Products GroupFigure 36: Trip Failure Flow Chart

Página 60 - Troubleshooting

164015-YIM-A-0905Unitary Products Group 63Cooling Troubleshooting GuideOn calls for cooling, if the compressors are operating but the supply air blowe

Página 61 - Unitary Products Group 61

164015-YIM-A-090564 Unitary Products Groupout, the UCB may have the compressor in an ASCD. Check the LED for an indication of an ASCD cycle. The ASCD

Página 62 - 62 Unitary Products Group

164015-YIM-A-0905Unitary Products Group 6511. The UCB can be programmed to lock out compressor operation during free cooling and in low ambient condit

Página 63

164015-YIM-A-090566 Unitary Products Group1. Place the thermostat fan switch in the “ON” position. If the supply air blower motor energizes, go to Ste

Página 64

164015-YIM-A-0905Unitary Products Group 67

Página 65

Subject to change without notice. Printed in U.S.A. 164015-YIM-A-0905Copyright © 2005 by Unitary Products Group. All rights reserved. Supersedes: Noth

Página 66

164015-YIM-A-0905Unitary Products Group 7NR Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil GuardNS Nov

Página 67 - Unitary Products Group 67

164015-YIM-A-09058 Unitary Products GroupInstallationInstallation Safety InformationRead these instructions before continuing this appliance installat

Página 68 - Group Drive 73069

164015-YIM-A-0905Unitary Products Group 9After installation, gas fired units must be adjusted to obtain a temperature rise within the range specified

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